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Stetson

Stetson Open Road

Since 1937 · 89 years to 2026 · First made in Pennsylvania

A short-crowned western felt of 1937, creased the cattleman's way since 1948.

The Open Road is a western hat cut down for everyday wear. Its crown is about eleven centimetres high, lower than the classic cowboy hat's, and pressed in a cattleman crease: one long dent down the middle and a dent on either side. The brim is about seven centimetres wide, nearly flat, with a bound edge and a slight curl at the sides. It is made of fur felt, usually in the pale grey-brown Stetson calls silverbelly, with a grosgrain band and a small metal pin in the shape of a branding iron marked JBS.

Stetson Open Road: "East or west the Stetson is part of the man": the Open Road, worn with a city suit and with ranch clothes, "from $10.00 to $50.00".
"East or west the Stetson is part of the man": the Open Road, worn with a city suit and with ranch clothes, "from $10.00 to $50.00". Magazine advertisement, undated. via Pinterest

The initials are John B. Stetson's. He founded his company in Philadelphia in 1865 and, with a hat he called the Boss of the Plains, produced the pattern that cowboy hats have followed ever since. By the early twentieth century his factory was the largest hatworks in the world. The Open Road came much later, in 1937 by the company's account: a hat meant to cross from ranch to town. It was sold with an open crown, for each buyer to crease as he liked. From 1948, Stetson says, it left the factory already creased.

Stetson Open Road: The current Open Road 6X in silverbelly, with its cattleman crease, as shown by the maker.
The current Open Road 6X in silverbelly, with its cattleman crease, as shown by the maker. Maker photograph, current. via stetson.com

Stetson presents it as a crossover hat, one that moves between country and town and suits a woman as well as a man. It was also the hat of at least one president: the company says Lyndon Johnson was rarely photographed on his Texas ranch without his Open Road, and it has been worn by artists and outlaws as well as ranchers.

The firm behind it has been through hard times. Its Philadelphia factory closed in the early 1970s, the company went bankrupt in 1986, and Stetson hats are now made under licence by Hatco in Texas. The Open Road is still in the catalogue, sold in grades of felt from the standard 6X to an online-only 30X, with the same low crown, the same brim and the same crease.

Timeline

  1. 1937 First made · Claimed Stetson Open Road enters production in Pennsylvania.
  2. 1937 Designed Stetson introduces the Open Road, sold with an open crown for the buyer to crease.
  3. 1948 Designed The Open Road begins to be finished with a hand-pressed cattleman crease.
  4. 1971 Production Stetson closes its Philadelphia factory and continues through licensed manufacturers.
  5. 1986 Ownership After the company's bankruptcy, Hat Brands buys the factory equipment and the licence to make Stetson hats.

Milestones as we found them, not as we've checked them.

From the archive

Stetson Open Road, 1949: "The Stetson Open Road": "a man's hat — a hat that really goes to a man's head", offered in Silver Belly and other colours.
"The Stetson Open Road": "a man's hat — a hat that really goes to a man's head", offered in Silver Belly and other colours. Magazine advertisement, 1949. via Pinterest
Stetson Open Road: "Inspired by the wide-open spaces": the Open Road, "$12.50 to $100", beside the Stratoliner.
"Inspired by the wide-open spaces": the Open Road, "$12.50 to $100", beside the Stratoliner. Magazine advertisement, undated. via Pinterest

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